Increase your welding productivity by up to 40% with our industrial-grade rotators. We offer rotators with a 30-ton to over 1,000 ton capacity, precision VFD control, and CE certification which guarantees their quality.
Increase your welding productivity by up to 40% with our industrial-grade rotators. We offer rotators with a 30-ton to over 1,000 ton capacity, precision VFD control, and CE certification which guarantees their quality.
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Moving large and heavy workpieces takes a high degree of skill. In the absence of proper tools, weld quality suffers, resulting in wasted resources and time.
Manual handling of large workpieces poses a range of hazards to operators, such as ergonomic strain, heat, and elbow grease, lowering safety and productivity.
An absence of support systems results in lopsided welds and wastage of materials, leading to inefficient operations.
Without the right equipment, frameworks and structures lead to delays, deadlines not being met, and lesser profits.
Check out our welding rotators, which are built to last and made with safety as a priority. Great for increasing productivity in a welding job.
Automatically fine-tune to the size of the workpiece, minimizing manual adjustments and increasing accuracy.
Rotating at customizable speeds ensures precise weld quality, enhances production efficiency, and quality for the end user.
Greater efficiency and safety while manipulating secured heavy materials.
Designed to withstand tough conditions, reducing maintenance and replacement costs.
Compatible with MIG, TIG, and automated systems, enhancing flexibility for various uses.
Offering reliability, these devices take up less space and energy, which lowers costs while still improving performance.
Even though Welding Rotators are designed to last long, regular checks are needed to provide the best results.
Make your welding projects easier and more efficient with our top-quality equipment. 🔥
Voltage: 380/400V, 3-phase
Rotation Speed: 100–1000 mm/min
Vessel Diameter: 150–8000 mm
Roller Material: Steel with PU coating
Control: Remote and foot control
Linear Speed: 6-60 m/h
Speed Adjust Mode: AC frequency conversion stepless
Loading Capacity: 5-500T
Rotation Speed: 100–1000 mm/min
Load Capacity: Up to 1200 tons
Lateral Accuracy: ±0.1–1 mm
Control System:Independent Intergrated Control / PLC with sensors
Roller Material: Steel or PU coating
Load Capacity: Up to 60 tons
Rotation Speed: 5–96 inches/min
Power Requirements: 480V, 3-phase
Control System: Remote and automated options
Vessel Diameter: 500–6000 mm
Adjustment: Hydraulic up/down system
Power: 3–4.5 kW
Roller Material: Steel with PU coating
Tilt Angle: ±45°
Power: 2.4 kW, 400V
Pipe Diameter: 70–820 mm
Rotation Speed: 120–1,200 mm/min
Unlike self-aligning rotators, conventional ones use rigid mechanisms which require manual setting for each individual workpiece diameter. With multiple workpieces of different sizes, Self-aligning rotators are far more efficient and user-friendly as welding can be done without the need for painstaking manual adjustment.
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Gestión de Calidad
Cumplimiento europeo
Cumplimiento de seguridad
Gestión de seguridad
| Tipo | HGZ-5 | HGZ-10 | HGZ-20 | HGZ-40 | HGZ-60 | HGZ-80 | HGZ-100 | HGZ-150 | ||
|---|---|---|---|---|---|---|---|---|---|---|
| Max load weight(t) | 5 | 10 | 20 | 40 | 60 | 80 | 100 | 150 | ||
| Roller assembly | Metallic | Diameter D1(mm) | 244 | 294 | 344 | 394 | 444 | 494 | 494 | 494 |
| Width W1(mm) | 20 | 25 | 30 | 40 | 50 | 60 | 80 | 80 | ||
| Caucho | Diameter D2(mm) | 250 | 300 | 350 | 400 | 450 | 500 | 500 | 500 | |
| Width w2(mm) | 100 | 120 | 120 | 120 | 120 | 120 | 120 | 120 | ||
| Cylinder D. | Man.d(mm) | 250 | 320 | 500 | 600 | 750 | 850 | 1000 | 1000 | |
| Man.D(dd) | 2500 | 3200 | 3800 | 4500 | 5000 | 55000 | 6300 | 6300 | ||
| Roller linear speed(m/h) | 6-60 | 6-60 | 6-60 | 6-60 | 6-60 | 6-60 | 6-60 | 6-60 | ||
| Motor power | Single driver(kw) | 0.75 | 1.1 | 1.5 | 3 | 4 | 4 | 5.5 | 7.5 | |
| Dual-drive(kw) | / | / | / | 2*1.5 | 2*2.2 | 2*3 | 2*3 | 2*4 | ||
| way of setting | AC frequency conversion stepless inverter speed regulation |
Genuine responses from industrial users to our Weld Rotators
Rough estimates of standard model pricing indicate a range of $1,295 to $1,799, depending on features and sizing. Pricing for weld rotators is very diverse.
Like other weld rotators, welding rotators also fall under the general classification of ‘welding guns’ hence they share the same code 8468. This also includes the equipment for soldering, brazing and welding.
As shown in several DIY videos and guides, a simple homemade welding rotator can be made from a round plate, bolts, nuts, and a rotating motor assembly.
Welding rotators are equipped with rotator wheels that facilitate rotation and proper support for the workpieces during welding. These devices can be purchased as DIY kits or as fully assembled industrial-grade systems.
The different welding types such as MIG, which is simple and versatile, TIG which is slower and more precise, Stick which is designed for rugged outdoor use, and Plasma Arc which is very precise, differ on speed, accuracy, and material compatibility.
The most important safety measures that are highlighted, such as wearing welding safety equipment, proper ventilation, the elimination of breathing harmful fumes, as well as maintaining a tidy space are underscored in the welding safety FAQs.
In welding, CS refers to Carbon Steel, while SS stands for Stainless Steel. Each has an individual set of methods and care that needs to be taken when joined together
1G, 2G, 3G, 4G, 5G and 6G designations are all for different positions of welding. 1G is flat, 2G is horizontal, 3G is vertical, 4G is overhead, 5G is fixed horizontal pipe and 6G is the hardest which is a fixed pipe at 45 degrees to the horizontal.
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With us, you can get a tailored welding rotator quote which helps you maximize productivity ROI. Our experts guide you according to your unique needs.
A: Regular upkeep is necessary to keep welding rotators in proper working condition. This includes an inspection of the drive unit, checking of rollers and wheels for wear-track, as well as components alignment.
A: A track is commonly utilized alongside self-aligning rotators to serve as a stable mounting base for the equipment. The track facilitates the movement and positioning of the rotator, which is necessary in maintaining the workpiece’s stability during welding.
A: Yes, conventional rotators can manage large workpieces, for example, heavy vessels and tanks. These rotators are built to bear considerable loads and rotate such items at controlled speeds to allow precise welding.
A: Equipment-specific user training is imperative and should include workstation safety, secure fastening of workpieces, use of protective gear, and maintaining a clear workspace. Regular maintenance checks and inspections on the rotators.
A: While choosing a welding rotator, pay attention to elements like load capacity, speed control, and the drive system.
A: Absolutely, for tasks like managing long or oversized parts, multiple units can be synchronized. This setup also allows for simultaneous rotation which is crucial for consistency and stability during welding operations.
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